Javier Garcia - Verdugo Sanchez

Industrial Engineer ► Quality Manager ► Expert in Quality Assurance and Continuous Improvement ► FMEA Developer

Javier Garcia - Verdugo Sanchez's Bio:

Javier Garcia - Verdugo Sanchez's Experience:

• Currently exploring new opportunities all over the world at Preferable Automotive Industry

  February 2015 - Present | - Worldwide

  I am open and ready to relocate or travel any time and anywhere in the world for the organization purposes and interests, in order to become an integral part of the company.

• Quality Management System Responsible and Information Technology Developer at B. A. M. G. y Asociados, S. L.

  August 2012 - February 2015 | Madrid

  ► Successful development and implementation of the Quality Management System according to the ISO 9001:2008 standard. ► Establishment of a practical framework for Strategic Quality Management in the company by applying the Quality Function Deployment (QFD) principles. ► Optimal development and implementation of the Business Process Management (BPM) principles and practices. ► Continuous Improvement of the methods and techniques for all operations of the company through the implementation of Quality Tools. ► Effective definition, design and implementation of the Documental Management System. ► Development, coaching and training of the personnel in order to improve the effectiveness and efficiency of the Internal Processes.

• Quality Management Systems Coordinator and Quality Continuous Improvement Responsible at Knorr-Bremse Spain

  2008 - 2012

  ►Implementation of the International Railway Industry Standard (IRIS) and successful certification of the Quality Management System according to this Standard. ►Active collaboration in the development of an Integrated Management System (Quality, Enviroment, Health and Safety) based in the Business Process Management (BPM) principles. Process Modelling using the ARIS software platform. ►Design and Implementation of a new Documental Management System. ►Effective implementation, management and performance of the internal Audits Schedule for the Quality Management System and Manufacturing Processes. Management and follow up of the Corrective Action Plans. ►Excellent driving and follow up of the Continuous Improvement Program and key contributor for the verification of the effectiveness of the Improvements and Preventive activities. ►Practical implementation of Quality Tools such as: Root Cause Analysis, Eight Disciplines (8D), Plan – Do – Check – Act Cycle (PDCA), 5 Whys, Design and Process FMEA, Poka Yoke, Statistical Process Control (SPC), etc. ► Definition and implementation of Quality self-control checks executed by the operators on the production lines. ►Effective coaching, training, and development of the Quality Team members and other plant personnel in Quality Management System principles and Quality Tools. ► Development of Process FMEA and Design FMEA leading cross-functional teams. Leader role at a international team responsible for the development of the Design FMEA for the Modular HVAC equipment of Merak Sistemas Integrados de Climatizacion. ► In charge of the Special Processes of bonding, crimping, riveting and brazing.

• Quality Manager at Nagamohr, S. A.

  1997 - December 2007

  ► Implementation and certification of the Quality Management System ( QMS ) according to the ISO 9002:1994 Standard requirements. ► Implementation of Valeo 1000 Standard within the QMS. ► Implementation of ISO/TS 16949:2002 Standard requirements and certification, ► Establishment of an effective process for the Documental Control and Management. ► Development and implementation of Process Quality Control Plans. ► Definition and implementation of Quality Self-Control checks executed by the operators on the production lines. ► Practical implementation of Quality Tools: Root Cause Analysis, FTA, 8D, PDCA, 5 Whys, QRQC, Process FMEA, Design Of Experiments, Poka Yoke, SPC, Machine and Process Capability ( Cp, Cpk, Pp, Ppk ), Fishbone Diagram, Pareto, Flow Charts, Risk Management, ANOVA, etc. ► Training, coaching and qualification of manufacturing personnel on Quality Tools and Quality Management System ( QMS ) basic concepts. ► Implementation of APQP (Advanced Product Quality Planning) process and activities. ► Management of the PPAP Process (Production Part Approval Process). ► Planification and Assurance of the Quality level within the Supply Chain. ► Management of the calibration program for all measurement instruments and equipments. ► Planning and performance of Measurement System Analysis ( MSA ). ► Implementation, management and conducting of the internal Audits Schedule for the Quality Management System ( QMS ), manufacturing processes and product audits. Management and follow up of Corrective Action Plans. ► Definition, tracking and analysis of Key Performance Indicators (KPI ). ► Development and follow up of a Yearly Program for Quality Improvements in order to reach the excelence in Quality Continuous Improvement. ► Development, update and maintenance of Process Failure Mode and Effects Analysis ( FMEA ). ► Development and Management of the Company's Health & Safety Program.

• Quality Engineer at Trefiladora Madrilena, S. A.

  March 1996 - December 1996

  ► Support on the Design, Development and Implementation of a Quality Management System ( QMS ) in order to meet the requirements of the ISO 9001:1994 Standard. ► Creation, update and maintenance of the Quality Manual, Operational Procedures, Work Instructions, record formats and templates and other documentation from the Quality Management System ( QMS ). ► Documental Control and Management. ► Planning and review of the yearly Internal and External Audits Program. ► Role of Internal Quality Auditor, conducting products, manufacturing processes and Quality Management System ( QMS ) Audits. ► Coordination of external and Customer Audits and participation in them. ► Assistance and support to the Quality Management System Responsible in reference to the diverse Quality Management System tasks, e.g.: Change Controls, Quality Deviations, Quality Incidences, Customer Complaints, Measurement Devices, Supplier Quality Assurance, and so on. ► Coordination, coaching, training and developing of Quality Team members and other plant personnel on basic principles on Quality Assurance and Quality Tools. ► Promotion of Quality Awareness at all levels of the organization. ► Practical implementation of Quality Tools: Brainstorming, Cause and Effect Diagrams ( Ishikawa ), Design of Experiments ( DOE ), Eight Disciplines ( 8D ), Flow Charts, and so on. ► Support in Process Failure Mode and Effects Analysis ( FMEA ) and Control Plans development and implementation. ► Inspection of production operation periodically and check on the proper implementation of Quality Operating Procedures and Control Plans during the production operation.

• Technical and Quality Assurance Manager at Guijarro Hermanos, S.L. - FAPESA (Fabrica de Aparatos de Proteccion Electrica)

  March 1993 - September 1995

  As Technical Manager: ► Technical leading role on the research and development activities of Miniature Circuit Breakers (MCB) and Earth Leakage Circuit Breakers (ELCB). ► Customer technical advice and support in electrical protection solutions. ► Review of Customer specifications and requirements as well as applicable standards and regulations ( UNE - EN - ISO - BS - DIN ) related to MCB and ELCB inspection / testing protocols, product approval and conformity. ► Methods-Time Measurement ( MTM ) deployment. Manufacturing processes analysis and optimization. Identification and elimination of the manufacturing waste and non-value-added activities. Productivity Improvement. Supplier and Customer Quality activities: ► Development and implementation of the Supplier Quality Assurance ( SQA ) Plan. Quality Assurance of the Incoming Product. ► Outstanding performance on Customer complaints investigation, Problem Solving, Root Cause Analysis and support to aftersales service function. ► Establishment of a system for effectively handling and resolving Customer complaints. ► Defect analysis of Customer return material. Improvements in products / manufacturing processes for reducing Customer rejections and costs of warranty. Manufacturing Processes Quality activities: ► Responsibility for monitoring the Product and Manufacturing Processes Quality. ► Leadership in the management and execution of Improvement Projects across the organization. ► Assurance that the products with the compulsory certification mark were manufactured in conformity with the standards according to which they had been certified. ► Development of training / coaching programs for the Quality Assurance on the company and delivery of training to the manufacturing personnel. ► Promotion of the Quality Awareness among the employees. Quality Management System: ► Effective design and implementation of the Quality Management System of the organization. ► Documental Control and Management.

Javier Garcia - Verdugo Sanchez's Education:

• Fraunhofer IFAM (Bremen – Germany)

  2010 – 2010
  European Adhesive Specialist (EAS)
  Concentration: Training validated by the European Federation for Welding, Joining & Cutting (EWF)
  Activities: ► Ability to prepare work instructions. ► Ability to supervise workers on theoretical and practical matters. ► Ability to plan, to organize and to monitor adhresive processes. ► Ability to monitor process parameters and to adjust them. ► Ability to identify irregularities and to respond accordingly.

• Instituto Madrileno de Formacion

  2004 – 2005
  Master Degree in Prevention of Occupational Risks (Advanced Expert)
  Concentration: Occupational Safety.
  Activities: Develop the competencies needed to be effective in the development, implementation, and evaluation of health and safety programs and systems in a wide variety of occupational settings.

• Universidad Politecnica de Madrid

  1984 – 1992
  Upper Degree in Industrial Engineering
  Concentration: Metallurgy and Iron and Steel Industry. Average grade of the academic record: notable.

• Additional Training and Coaching

  Diplomas on several matters
  Activities: ► International Railway Industry Standard (IRIS) Internal Auditor Training Course. ► Finances for non financial people. ► Leadership. ► Communication Strategies. ► Various courses and seminars related with Quality Tools: Metrology, Poka – Yoke, Plan – Do – Check – Act Cycle (PDCA), Factors Tree Análisis (FTA), 8 Disciplines (8D), etc.

• Computer Skills

  Activities: ► Working knowledge of PC operating systems (Windows) and hardware installation. ► Proficient on computer software: Microsoft Excel, Word, Power Point, Access, Visio, databases, Autocad, Web Tools, Internet. ► Proficiency in Information Technology Systems used in Quality Management Systems and Business Processes Management: MiniTAB, ARIS software (Business Process Management), IRIS Audit - Tool, and so on.

• Language Skills

  Activities: ► Spanish - Mother tonge. ►English - Proficient user in verbal and written communication.

Javier Garcia - Verdugo Sanchez's Interests & Activities: